
TROUBLESHOOTING
Problem | Possible cause | Remedy | Page
Hard to shift or will not shift | Clutch pedal freeplay excessive | Adjust pedal freeplay | CL 3
| Air in clutch lines | Bleed clutch system | CL 3
| Clutch release cylinder faulty | Repair release cylinder | CL 5
| Clutch master cylinder faulty | Repair master cylinder | CL 4
| Clutch disc out of true, runout is excessive or lining broken | Inspect clutch disc | CL 7
| Clutch input shaft or clutch disc dirty or burred | Repair as necessary | CL 7
| Clutch pressure plate faulty | Replace pressure plate | CL 7
Transmission jumps out of gear | Clutch pilot bearing worn | Replace pilot bearing | CL 8
Clutch slips | Clutch pedal freeplay insufficient | Adjust pedal freeplay | CL 3
| Clutch disc lining oily or worn out | Inspect clutch disc | CL 7
| Pressure plate faulty | Replace pressure plate | CL 7
| Release fork binding | Inspect release fork | CL 7
Clutch grabs/chatters | Clutch disc lining oily or worn out | Inspect clutch disc | CL 7
| Pressure plate faulty | Replace pressure plate | CL 7
| Clutch diaphragm spring bent | Align clutch diaphragm | CL 7
| Engine mounts loose | Repair as necessary |
Clutch pedal spongy | Air in clutch lines | Bleed clutch system | CL 3
| Clutch release cylinder faulty | Repair release cylinder | CL 5
| Clutch master cylinder faulty | Repair master cylinder | CL 4
Clutch noisy | Loose part inside housing | Repair as necessary |
| Release bearing worn or dirty | Replace release bearing | CL 7
| Pilot bearing worn | Replace pilot bearing | CL 8
| Release fork or linkage sticks | Repair as necessary |