
ASSEMBLY OF STARTER
(See page ST-3)
NOTE: Use high-temperature grease to lubricate the bearings and gears when assembling the starter.
1. PLACE ARMATURE INTO FIELD FRAME
Apply grease to the armature bearings and insert the armature into the field frame.
2. INSTALL BRUSH HOLDER AND BRUSHES
(a) Using a screwdriver, hold the brush spring back and install the brush into the brush holder. Install four brushes.
NOTE: Make sure that the positive lead wires are not grounded.
(b) Place the O-ring on the field frame.
(c) Install the end cover to the field frame.
3. INSTALL FIELD FRAME WITH ARMATURE IN MAGNETIC SWITCH
(a) Place the O-ring on the field frame.
(b) Match the protrusion of the field frame with the magnetic switch.
4. INSERT STEEL BALL AND SPRING INTO CLUTCH SHAFT HOLE
Apply grease to the ball and insert it into the clutch shaft hole.
5. INSTALL GEARS AND CLUTCH ASSEMBLY
(a) Apply grease to the gear and clutch assembly.
(b) Place the clutch assembly and idler gear in the starter housing.
(c) Install the pinion gear onto the armature shaft.