EM/Engine Mechanical — Disassembly of Cylinder Block, page 42

EM-42                    ENGINE MECHANICAL — Cylinder Block

DISASSEMBLY OF CYLINDER BLOCK
(See page EM-38)

1. REMOVE CLUTCH COVER AND DISC

2. REMOVE FLYWHEEL OR DRIVE PLATE AND REAR END PLATE

3. INSTALL ENGINE STAND FOR DISASSEMBLY

4. REMOVE CYLINDER HEAD ASSEMBLY
(a) Disconnect the No. 1 water by-pass hose from the water by-pass pipe.
(b) Disconnect the PCV hose from the cylinder block.
(c) Remove the timing belt. (See pages EM-11 to 13)
(d) Remove the No. 2 timing belt cover.
(e) Remove the air intake chamber stay.

(f) Using SST, remove the cylinder head bolts.
SST 09043-38100
(g) Remove the cylinder head assembly.

5. REMOVE OIL FILTER
Using SST, remove the oil filter.
SST 09228-44010

6. REMOVE OIL LEVEL GAUGE

7. REMOVE ALTERNATOR

8. REMOVE FUEL FILTER

9. REMOVE FUEL HOSE SUPPORT

10. REMOVE WATER BY-PASS PIPE
(a) Remove the two bolts from the timing belt case.
(b) Remove the three bolts from the cylinder block and remove the water by-pass pipe with gasket.

11. REMOVE OIL PAN
(See page LU-5)