
ASSEMBLY OF MASTER CYLINDER
(See page BR-15)
1. APPLY LITHIUM SOAP BASE GLYCOL GREASE TO RUBBER PARTS INDICATED BY ARROWS
2. INSTALL TWO SPRINGS AND PISTONS
IMPORTANT: Be careful not to damage the rubber lips on the pistons.
(a) Insert the spring.
(b) Align the grooves on the No. 2 piston and master cylinder flange as shown, and insert the No. 2 piston straight in, not at an angle.
NOTICE: If inserted at an angle, there is a possibility of damaging the cylinder bore.
(c) Using a screwdriver, align the grooves again.
HINT: Wind vinyl tape on the screwdriver.
NOTICE: Be careful not to scratch the cylinder bore.
(d) Temporarily insert the straight pin, and check that it can be inserted easily.
(e) Insert the spring and No. 1 piston straight in, not an angle.
(f) Push in the piston with a screwdriver and install the snap ring with snap ring pliers.
3. INSTALL PISTON STOPPER BOLT
Using a screwdriver, push the piston in all the way and insert the straight pin and then install the piston stopper bolt over the gasket. Torque the bolt.
Torque: 100 kg·cm (7 ft·lb, 10 N·m)