
EM-10
ENGINE MECHANICAL — Engine Tune-Up
(b) Determine the replacement shim size by using the following (Formula or Chart).
• Using a micrometer, measure the thickness of the shim which was removed.
• Calculate the thickness of the new shim so the valve clearance comes within specified value.
T ........ Thickness of shim used
A ........ Valve clearance measured
N ........ Thickness of shim new
Intake side: N = T + (A - 0.20 mm (0.0079 in.))
Exhaust side: N = T + (A - 0.25 mm (0.0098 in.))
• Select a new shim with a thickness as close as possible to the calculated value.
HINT: Shims are available in 17 sizes, in increments of 0.050 mm (0.0020 in.), from 2.500 mm (0.0984 in.) to 3.300 mm (0.1299 in.).
(c) Install the new adjusting shim.
• Place the new adjusting shim on the valve lifter.
• Using SST (A), press down the valve lifter and remove SST (B).
SST 09248-55010
(d) Recheck the valve clearance.
7. INSTALL CYLINDER HEAD COVERS
(See step 4 on pages EM-55, 56)
8. INSTALL AIR INTAKE CONNECTOR
(a) Install a new gasket and intake connector with the four bolts and two nuts.
Torque: 180 kg·cm (13 ft-lb, 18 N·m)
(b) Install the air intake connector bracket mounting bolts.
EM0432
EM0472
EM3439
EM3479
SST(B)
SST(A)