
INSPECTION OF PISTON AND CONNECTING
ROD ASSEMBLIES
1. CLEAN PISTON
(a) Using a gasket scraper, remove the carbon from the
piston top.
(b) Using a groove cleaning tool or broken ring, clean the
ring grooves.
(c) Using a soft brush and solvent, thoroughly clean the
piston.
NOTICE: Do not damage the piston.
2. INSPECT PISTON DIAMETER AND OIL CLEARANCE
(a) Using a micrometer, measure the piston diameter at
a right angle to the piston pin hole center line, 22 mm
(0.87 in.) from the piston head.
HINT: There are five sizes of standard piston diameter,
marked "0", "1", "2", "3" and "4" accordingly. The
mark is stamped on the piston as shown in the illustration.
7M-GE
Front Mark
Front
Piston
Size Mark
(0, 1, 2, 3 or 4)
EM5543
EM5426
EM5527
EM17302
EM5744
22 mm