
Installation of Transmission
1-1. (R154)
PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS
(a) Apply molybdenum disulphide lithium base grease to the following parts:
• Release bearing hub inside groove
• Input shaft spline
• Release fork contact surface
(b) Install the clutch cover and disc on the retainer and input shaft spline.
(c) Align the input shaft tip with the pilot bearing, and push the transmission fully into position.
(d) Install the two mounting bolts of the upper transmission, and torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N·m)
(e) Align the matchmarks on the clutch cover and flywheel.
(f) Tighten the clutch cover set bolts evenly and gradually while turning the crankshaft pulley. Make several passes around the cover until the cover is snug. Torque the bolts.
Torque: 195 kg-cm (14 ft-lb, 19 N·m)
(g) Install the release fork to the release fork support through the left clutch housing hole.
(h) Install the two clutch housing covers.
Torque: 120 kg-cm (9 ft-lb, 12 N·m)
1-2. (W58)
PLACE TRANSMISSION AT INSTALLATION POSITION, AND INSTALL TRANSMISSION MOUNTING BOLTS
(a) Align the input shaft spline with the clutch disc, and push the transmission fully into position.
(b) Install the two mounting bolts of the upper transmission, and torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N·m)