Door Click Noise Fix - Worn Nylon Bushing in Door Check Assembly

Body/Interiorintermediate✓ OP Confirmed

Problem

Clicking or clunking noise coming from the door when opening or closing, caused by play/slack in the door check (door stop) mechanism.

Audible click sound when opening or closing the doorSlack or play felt in the door check mechanismMost commonly noticed on the driver's side door due to higher usage

Root Cause

The clear nylon bushing inside the door check assembly arm wears out over time, creating slack between the door check pin and the arm. This play produces a clicking noise during door movement. The door check assembly (which contains this bushing) is discontinued from Toyota.

Confidence

Moderate confidence — Original poster confirmed this resolved the issue

View Original Thread →Posted April 2022 on SupraForums.com