TSRM/MK3 Supra/Community Fixes
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Stuck Banjo Bolt on Fuel Line No. 1 Under Intake Manifold

Fuel SystemintermediateOP Confirmed
Problem

The banjo bolt connecting fuel line no. 1 (fuel supply line under the intake manifold that feeds the fuel rail) was seized due to corrosion and could not be loosened. Attempting to turn the bolt risked twisting the fuel tube assembly.

Banjo bolt on fuel supply line no. 1 will not break looseRisk of twisting fuel tube assembly when applying force to boltCorrosion bonding the bolt threads
Root Cause

Corrosion and seizing of the banjo bolt threads over time due to heat and moisture exposure in the underhood environment beneath the intake manifold.

Confidence

Moderate confidence — Original poster confirmed this resolved the issue

View Original ThreadPosted February 2023 on SupraForums.com