Recurring 7M-GE Head Gasket Failure - Switch from OEM Composite to MLS Gasket
OEM Toyota composite head gaskets on the 7M-GE repeatedly fail on the exhaust side, where thin brass pieces allow the fire rings to bulge and break into coolant passages. This failure also causes divots in the head and block surfaces. Even with ARP bolts/studs torqued properly and premium fuel, the OEM gasket design is prone to eventual failure.
The OEM Toyota composite head gasket has a weak design on the exhaust side, with only thin pieces of brass keeping the fire rings from bulging into the water passages. Over time these brass pieces fold, allowing the gasket to deform and fail. A contributing factor is inaccurate ignition timing advance caused by using a cam sensor signal to interpolate crank position, which can cause ignition events up to 4 degrees off from assumed crank position, leading to intermittent mild detonation that accelerates gasket failure.
High confidence — Original poster confirmed this resolved the issue