TSRM/MK4 Supra/Repair Manual
Repair ManualWiring Diagrams
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ATR/ATM Unit Repair — Check Piston Stroke of Direct Clutch, page 207

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p.208
Check Piston Stroke of Direct Clutch — MK4 Supra ATM Unit Repair, page 207
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Page text (OCR transcript)
AT-61

A340E(Others) AUTOMATIC TRANSMISSION - DIRECT CLUTCH

AT8250

4. CHECK PISTON STROKE OF DIRECT CLUTCH
(a) Place the direct clutch assembly onto the O/D support assembly.

SST

AT8166

(b) Using SST and a dial indicator, measure the direct clutch piston stroke while applying and releasing compressed air (392-785 kPa, 4-8 kgf/cm2, 57-114 psi).
SST 09350-30020 (09350-06120)
Piston stroke:
1.37-1.60 mm (0.0539-0.0630 in.)
If the piston stroke is less than the limit, parts may have been assembled incorrectly, so check and reassemble again.
If the piston stroke is non-standard, select another flange.
HINT: There are 8 different thicknesses for the flange.
Flange thickness
mm (in.)

No.	Thickness	No.	Thickness
33	3.0 (0.118)	29	3.4 (0.134)
32	3.1 (0.122)	28	3.5 (0.138)
31	3.2 (0.126)	27	3.6 (0.142)
30	3.3 (0.130)	34	3.7 (0.146)

AT3153

5. INSTALL CLUTCH DRUM THRUST WASHER
Coat the thrust washer with petroleum jelly and install it onto the direct clutch.

AT8153

6. INSTALL DIRECT CLUTCH TO FORWARD CLUTCH
(a) Align the flukes of discs in the direct clutch.
(b) Install the direct clutch onto the forward clutch.