Page text (OCR transcript)
SR–44
STEERING – POWER STEERING GEAR
12. ADJUST TOTAL PRELOAD
(a) Using a hexagon wrench (24 mm), torque the rack guide spring cap.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
(b) Using a hexagon wrench (24 mm), return the cap 125
(c) Using SST, turn the control valve shaft right and left 1 or 2 times.
SST 09616–00010
(d) Using a hexagon wrench (24 mm), loosen the cap until the rack guide spring is not functioning.
(e) Using SST, a torque wrench and hexagon wrench (24 mm), tighten the cap until the preload is within specification.
SST 09616–00010
Preload (turning):
1.0–1.9 N·m (10–20 kgf·cm, 8.7–17.4 in.·lbf)
13. INSTALL RACK GUIDE SPRING CAP LOCK NUT
(a) Apply sealant to 2 or 3 threads of the nut.
Sealant:
Part No. 08833–00080, THREE BOND 1344, LOCTITE 242 or equivalent
(b) Using SST and hexagon wrench (24 mm), torque the nut.
SST 09922–10010
Torque: 56 N·m (567 kgf·cm, 41 ft·lbf)
NOTICE: Use SST 09922–10010 in the direction shown in the illustration.
HINT: Use a torque wrench with a fulcrum length of 340 mm (13.39 in.)
(c) Recheck the total preload.
Preload (turning):
1.0–1.9 N·m (10–20 kgf·cm, 8.7–17.4 in.·lbf)
14. INSTALL DUST COVER
15. INSTALL RH AND LH CLAW WASHERS AND RACK ENDS
(a) Install a new washer, and temporarily install the rack end.
HINT: Align the claws of the washer with the rack grooves.
Rack Groove
Fulcrum Length
SST
Hexagon Wrench
SST
Fulcrum Length
(b) Using a spanner (22 mm) to hold the steering rack, and using SST, torque the rack end.
SST 09922–10010
Torque: 90 N·m (914 kgf·cm, 66 ft·lbf)
NOTICE: Use SST 09922–10010 in the direction shown in the illustration.
HINT: Use a torque wrench with a fulcrum length of 380 mm (14.96 in.)
