Page text (OCR transcript)
ST–5
STARTING SYSTEM – STARTER
STARTER DISASSEMBLY
Assembly is in the reverse order of disassembly.
ASSEMBLY HINT: Use high–temperature grease to lubricate the bearings, gears return spring and steel ball when assembling the starter.
1. REMOVE DUST PROTECTORS
Remove the 2 dust protectors.
2. REMOVE FIELD FRAME AND ARMATURE
(a) Remove the nut, and disconnect the lead wire from the magnetic switch terminal.
Torque: 7.9 N·m (81 kgf·cm, 70 in.·lbf)
(b) Remove the 2 through bolts.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
(c) Pull out the field frame together with the armature.
ASSEMBLY HINT: Align the protrusion of the field frame with the groove of the magnetic switch.
(d) Remove the O–ring from the field frame.
ASSEMBLY HINT: Use a new O–ring.
3. REMOVE STARTER HOUSING, CLUTCH ASSEMBLY AND GEAR
(a) Remove the 2 bolts.
Torque: 5.9 N·m (60 kgf·cm, 52 in.·lbf)
