
INSTALLATION OF CYLINDER HEAD
1. INSTALL EGR COOLER
2. APPLY SEALER TO CYLINDER BLOCK
(a) Apply seal packing to the two locations shown.
Seal packing: Part No. 08826-00080 or equivalent
(b) Place a new head gasket over the dowels on the cylinder block.
3. INSTALL CYLINDER HEAD
(a) Position the cylinder head over dowels on the block.
(b) Using SST, install and tighten the head bolts gradually in three passes and in the sequence shown. Torque the bolts on the final pass.
SST 09043-38100
Torque: 800 kg·cm (58 ft·lb, 78 N·m)
4. INSTALL NO. 2 TIMING BELT COVER
(a) Position a new gasket on the cylinder head.
(b) Install the No. 2 timing belt cover with three bolts and two nuts.
Torque: 130 kg·cm (9 ft·lb, 13 N·m)
Nut Nut
28 (1.10)
43 (1.69)
28 (1.10)
Bolt length
mm (in.)
5. INSTALL OIL PRESSURE REGULATOR
(a) Position a new gasket on the cylinder head.
(b) Install the oil pressure regulator with three bolts.
(c) Install the timing belt cover stay with two bolts.
6. INSTALL CAMSHAFT TIMING PULLEYS AND TIMING BELT
(See steps 9 to 14 on page EM-15 to 17)
7. INSTALL EXHAUST MANIFOLD
(a) Position a new gasket on the cylinder head.
(b) Install the exhaust manifold with seven nuts. Torque the nuts.
Torque: 400 kg·cm (29 ft·lb, 39 N·m)
8. INSTALL TWO INSULATORS