
ASSEMBLY OF TRANSMISSION
(See pages MT-5, 6)
1. INSERT NO. 1 AND NO. 2 CLUTCH HUB INTO HUB SLEEVE
(a) Install the clutch hub and shifting keys to the hub sleeve.
(b) Install the shifting key springs under the shifting keys.
CAUTION: Install the key springs positioned so that their end gaps are not in line.
2. INSTALL THIRD GEAR AND NO. 2 CLUTCH HUB ON OUTPUT SHAFT
(a) Apply gear oil to the shaft.
(b) Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
(c) Using a press, install the 3rd gear and No. 2 clutch hub.
3. INSTALL SNAP RING
Select a snap ring that will allow minimum axial play, and install it on the shaft.
Mark Thickness mm (in.)
D 1.80 — 1.85 (0.0709 — 0.0728)
11 1.86 — 1.91 (0.0732 — 0.0752)
12 1.92 — 1.97 (0.0756 — 0.0776)
13 1.98 — 2.03 (0.0780 — 0.0799)
14 2.04 — 2.09 (0.0803 — 0.0823)
15 2.10 — 2.15 (0.0827 — 0.0846)
4. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust clearance.
Standard clearance: 0.10 — 0.25 mm
(0.0039 — 0.0098 in.)