
TROUBLESHOOTING
Problem | Possible cause | Remedy | Page
Hard to shift or will not shift | Clutch pedal freeplay excessive | Adjust pedal freeplay | CL-3
| Air in clutch lines | Bleed clutch system | CL-4
| Clutch release cylinder faulty | Repair release cylinder | CL-8
| Clutch master cylinder faulty | Repair master cylinder | CL-6
| Clutch disc out of true, runout is excessive or lining broken | Inspect clutch disc | CL-11
| Splines on input shaft or clutch disc dirty or burred | Repair as necessary | CL-11
| Clutch pressure plate faulty | Replace clutch cover | CL-11
Transmission jumps out of gear | Clutch pilot bearing worn | Replace pilot bearing | CL-11
Clutch slips | Clutch pedal freeplay insufficient | Adjust pedal freeplay | CL-3
| Clutch disc lining oily or worn out | Inspect clutch disc | CL-11
| Pressure plate faulty | Replace clutch cover | CL-11
| Release fork broken | Inspect release fork | CL-11
Clutch grabs/ chatters | Clutch disc lining oily or worn out | Inspect clutch disc | CL-11
| Pressure plate faulty | Replace clutch cover | CL-11
| Clutch diaphragm spring bent | Align clutch diaphragm | CL-11
| Engine mounts loose | Repair as necessary |
Clutch pedal spongy | Air in clutch lines | Bleed clutch system | CL-4
| Clutch release cylinder faulty | Repair release cylinder | CL-8
| Clutch master cylinder faulty | Repair master cylinder | CL-6
Clutch noisy | Loose part inside housing | Repair as necessary |
| Release bearing worn or dirty | Replace release bearing | CL-11
| Pilot bearing worn | Replace pilot bearing | CL-11