
ASSEMBLY OF STARTER
(See page ST-3)
HINT: Use high-temperature grease to lubricate the bearings and gears when assembling the starter.
1. PLACE ARMATURE INTO FIELD FRAME
Apply grease to the armature bearings and insert the armature into the field frame.
2. INSTALL BRUSH HOLDER
(a) Using a screwdriver, hold the brush spring back, and connect the brush into the brush holder. Connect the four brushes.
HINT: Check that the positive (+) lead wires are not grounded.
(b) Place a new O-ring on the field frame.
(c) Install the end cover to the field frame.
3. INSERT STEEL BALL INTO CLUTCH SHAFT HOLE
(a) Apply grease to the steel ball.
(b) Insert the steel ball into the clutch shaft hole.
4. INSTALL GEARS AND CLUTCH ASSEMBLY
(a) Apply grease to the gears and clutch assembly.
(b) Place the clutch assembly, idle gear, bearing and pinion gear in the starter housing.
5. INSTALL STARTER HOUSING
(a) Apply grease to the return spring.
(b) Insert the return spring into the magnetic hole.