MANUAL TRANSMISSION — Component Parts (Output Shaft Assembly) MT-63 INSPECT OF OUTPUT SHAFT ASSEMBLY 1. MEASURE EACH GEAR THRUST CLEARANCE (a) Using a feeler gauge, measure the thrust clearance of 1st gear and 3rd gear. (b) Using a dial indicator, measure the thrust clearance of 2nd gear. 1st gear Standard clearance: 0.10 — 0.45 mm (0.0039 — 0.0177 in.) Maximum clearance: 0.50 mm (0.0197in.) 2nd and 3rd gear Standard clearance: 0.10 — 0.25 mm (0.0039 — 0.0098 in.) Maximum clearance: 0.30 mm (0.0118 in.) 2. CHECK OIL CLEARANCE OF EACH GEAR Using a dial indicator, measure the oil clearance between the gear and shaft with the needle roller bearing installed. 1st gear Standard clearance: 0.020 — 0.073 mm (0.0008 — 0.0029 in.) Maximum clearance: 0.16 mm (0.0063 in.) 2nd and 3rd gear Standard clearance: 0.015 — 0.068 mm (0.0006 — 0.0027 in.) Maximum clearance: 0.16 mm (0.0063 in.) If the clearance exceeds the limit, replace the gear, needle roller bearing or shaft. 3. INSPECT OUTPUT SHAFT (a) Using a micrometer, measure the output shaft flange thickness. Minimum thickness: 4.70 mm (0.1850 in.) (b) Using a micrometer, measure the outer diameter of the output shaft journal. Minimum diameter: A 1st gear 38.860 mm (1.5299 in.) B 2nd gear 46.860 mm (1.8449 in.) C 3rd gear 37.860 mm (1.4905 in.)