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MT-66 MANUAL TRANSMISSION — Component Parts (Output Shaft Assembly)
4. MEASURE THIRD GEAR THRUST CLEARANCE
Using a feeler gauge, measure the 3rd gear thrust
clearance.
Standard clearance: 0.10 — 0.25 mm
(0.0039 — 0.0098 in.)
5. INSTALL SECOND GEAR AND NO.1 HUB SLEEVE
(a) Apply gear oil to the shaft and needle roller bearing.
(b) Place the synchronizer ring on the gear and align the
ring slots with the shifting keys.
(c) Install the needle roller bearing in the 2nd gear.
(d) Using a press, install the 2nd gear and No.1 hub
sleeve.
6. INSTALL SNAP RING
(a) Select a snap ring that will allow minimum axial play.
Mark Thickness mm (in.)
A 2.30 — 2.35 (0.0906 — 0.0925)
B 2.35 — 2.40 (0.0925 — 0.0945)
C 2.40 — 2.45 (0.0945 — 0.0965)
D 2.45 — 2.50 (0.0965 — 0.0984)
E 2.50 — 2.55 (0.0984 — 1.004)
F 2.55 — 2.60 (0.1004 — 0.1024)
G 2.60 — 2.65 (0.1024 — 0.1043)
(b) Using a screwdriver and hammer, install the snap ring.