BAT/Brakes, ABS & TRAC Systems — Master Cylinder Components Inspection, page 14

BR–14
BRAKE SYSTEM – MASTER CYLINDER

MASTER CYLINDER COMPONENTS INSPECTION
HINT: Clean the disassembled parts with compressed air.
1. INSPECT CYLINDER BORE FOR RUST OR SCORING
2. INSPECT CYLINDER FOR WEAR OR DAMAGE
If necessary, clean or replace the cylinder.

MASTER CYLINDER INSTALLATION
1. ADJUST LENGTH OF BRAKE BOOSTER PUSH ROD BEFORE INSTALLING MASTER CYLINDER
(See page BR–16)
2. INSTALL MASTER CYLINDER
Install the master cylinder and a new gasket on the brake booster with the 2 nuts.
Torque: 13 N·m (130 kgf·cm, 9 ft·lbf)
3. CONNECT BRAKE LINES
Using SST, connect the brake 2 lines to the master cylinder. Torque the union nuts.
SST 09751–36011
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
4. CONNECT LEVEL WARNING SWITCH CONNECTOR
5. FILL BRAKE RESERVOIR WITH BRAKE FLUID AND BLEED BRAKE SYSTEM
(See page BR–7)
6. w/ TRAC:
BLEED TRAC SYSTEM
(See page BR–9)
7. CHECK FOR FLUID LEAKAGE
8. CHECK AND ADJUST BRAKE PEDAL
(See page BR–6)

BK0021