WH/Wire Harness, page 39

B–29

TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT

Small (Red)

Medium (Blue)

Large (Yellow)

(b)    Use the table to determine proper sleeve size

                    Part Number          Nominal size of wire
                                                (Outside Diameter of
                                                wire)

Small              82999–12010          0.3 or less
                                                (1.0 – 0.2 mm)

Medium          82999–12020          0.5 – 1.25
                                                (2.0 – 1.0 mm)

Large              82999–12030          2 or more
                                                (5.0 – 3.0 mm)

NOTE:   For details, refer to sleeve size table on item
4 of STEP 1

Good Example

Two Stripped Wires    Sleeve (Blue)

Pressure–Contact
Section

Bad Example

Wire in                        Wire Bend
Short Position

5.    Crimp the Replacement Terminal Lead to the
Harness Lead.

(a)    Overlap the two stripped wire ends inside the sleeve
as illustrated on the left.

Special Tool

HINT:   You might find it easier if you use a miniature
special tool as a guide as you insert wires into the sleeve.

Wire Harness Repair Manual (RM1022E)

39