
5. INSTALL CUSHION PLATE ROUNDED END DOWN AS SHOWN
6. INSTALL PLATES, DISCS AND FLANGE
(a) In order shown:
7M-GE: P—D—P—D—P—D—P—D—P—D
7M-GTE: P—D—P—D—P—D—P—D—P—D—P—D
(b) And then install the flange, the rounded edge facing downward.
(c) Install the snap ring with a screwdriver. Be sure the end gap of the snap ring is not aligned with the cutout portion of the forward clutch drum.
7. CHECK PISTON STROKE OF FORWARD CLUTCH
Using SST, hold down the piston of the forward clutch piston stroke applying and releasing the compressed air (4 — 8 kg/cm², 57 — 114 psi or 392 — 785 kPa) as shown.
SST 09350-30020 (09350-06120)
Piston stroke:
7M-GE 3.42 — 3.93 mm (0.1346 — 0.1547 in.)
7M-GTE 3.73 — 4.53 mm (0.1469 — 0.1827 in.)
If the piston stroke is less than the limit, parts may have been assembled incorrectly; check and reassemble again.
8. INSTALL DIRECT CLUTCH ASSEMBLY TO FORWARD CLUTCH ASSEMBLY
(a) Make sure that the thrust washer is installed to the direct clutch drum.
(b) Align the flukes of discs in the direct clutch.
(c) Install the direct clutch assembly onto the forward clutch assembly.