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Page text (OCR transcript)
SERVICE SPECIFICATIONS — Manual Transmission (R154) A-19
MANUAL TRANSMISSION (R154)
Specifications
Output shaft
1st gear journal diameter Limit 38.860 mm 1.5299 in.
2nd gear journal diameter Limit 46.860 mm 1.8449 in.
3rd gear journal diameter Limit 37.860 mm 1.4905 in.
Flange thickness Limit 4.70 mm 0.1850 in.
Runout Limit 0.06 mm 0.0024 in.
Counter gear
Roller bearing journal diameter Limit 27.860 mm 1.0968 in.
Gear thrust clearance
1st STD 0.10 - 0.45 mm 0.0039 - 0.0177 in.
Limit 0.50 mm 0.0197 in.
2nd & 3rd STD 0.10 - 0.25 mm 0.0039 - 0.0098 in.
Limit 0.30 mm 0.0118 in.
Counter 5th STD 0.10 - 0.35 mm 0.0039 - 0.0138 in.
Limit 0.40 mm 0.0157 in.
Gear oil clearance 1st STD 0.020 - 0.073 mm 0.0008 - 0.0029 in.
Limit 0.16 mm 0.0063 in.
2nd, 3rd & Counter 5th STD 0.015 - 0.068 mm 0.0006 - 0.0027 in.
Limit 0.16 mm 0.0063 in.
Shift fork to hub sleeve clearance Limit 1.0 mm 0.039 in.
Synchronizer ring to gear clearance STD 0.8 - 1.6 mm 0.031 - 0.063 in.
Limit 0.6 mm 0.024 in.
Input shaft snap ring thickness Mark
A 2.10 - 2.15 mm 0.0827 - 0.0846 in.
B 2.15 - 2.20 mm 0.0846 - 0.0866 in.
C 2.20 - 2.25 mm 0.0866 - 0.0886 in.
D 2.25 - 2.30 mm 0.0886 - 0.0906 in.
E 2.30 - 2.35 mm 0.0906 - 0.0925 in.
F 2.35 - 2.40 mm 0.0925 - 0.0945 in.
G 2.40 - 2.45 mm 0.0945 - 0.0965 in.
Counter gear snap ring (Front bearing) Mark
A 2.00 - 2.05 mm 0.0787 - 0.0807 in.
B 2.05 - 2.10 mm 0.0807 - 0.0827 in.
C 2.10 - 2.15 mm 0.0827 - 0.0846 in.
D 2.15 - 2.20 mm 0.0846 - 0.0866 in.
E 2.20 - 2.25 mm 0.0866 - 0.0886 in.