
IN-4
INTRODUCTION - GENERAL REPAIR INSTRUCTIONS
GENERAL REPAIR INSTRUCTIONS
1. Use fender, seat and floor covers to keep the vehicle clean and prevent damage.
2. During disassembly, keep parts in the appropriate order to facilitate reassembly.
3. Observe the following:
(a) Before performing electrical work, disconnect the negative cable from the battery terminal.
(b) If it is necessary to disconnect the battery for inspection or repair, always disconnect the cable from the negative (-) terminal which is grounded to the vehicle body.
(c) To prevent damage to the battery terminal post, loosen the terminal nut and raise the cable straight up without twisting or prying it.
(d) Clean the battery terminal posts and cable terminals with a clean shop rag. Do not scrape them with a file or other abrasive objects.
(e) Install the cable terminal to the battery post with the nut loose, and tighten the nut after installation. Do not use a hammer to tap the terminal onto the post.
(f) Be sure the cover for the positive (+) terminal is properly in place.
4. Check hose and wiring connectors to make sure that they are secure and correct.
5. Non-reusable parts
(a) Always replace cotter pins, gaskets, O-rings and oil seals etc. with new ones.
(b) Non-reusable parts are indicated in the component illustrations by the "◆" symbol.
FI1066
6. Precoated parts
Precoated parts are bolts and nuts, etc. that are coated with a seal lock adhesive at the factory.
(a) If a precoated part is retightened, loosened or caused to move in any way, it must be recoated with the specified adhesive.
(b) When reusing precoated parts, clean off the old adhesive and dry with compressed air. Then apply
Seal Lock Adhesive
IN0036
ZU554