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Wire Harness
414 pages— Pages
001FOREWORD002GENERAL INFORMATION003What is Wire Harness?004Terminal and housing005Table 1 : Characteristics of the new types of connector (Improvement)006HOW TO PERFORM FOR SYSTEM INSPECTION007INTRODUCTION–HOW TO PERFORM FOR SYSTEM INSPECTION008Finding a Short Circuit009CIRCUIT PROTECTION010REPLACEMENT OF FUSE AND FUSIBLE LINK011PREPARATORY ITEMS012CONNECTOR REPAIR013TERMINAL REPLACEMENT014Step 1. Identify the connector and the terminal type.015Connector Body016TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT017TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT018Step 2. Disconnect the Terminal from the Connector.019TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT020TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT021TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT022TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT023TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT024TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT025TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT026TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT027TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT028TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT029TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT030TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT031TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT032TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT033Disconnect Terminal from Connector034TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT035Insulation Displacement Connector Type036Terminal Deformation037Step 3. Replace the terminal.038Select Correct Size of Sleeve from the Supply Parts.039TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT040TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT041TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT042Step 4. Install the terminal into the connector.043TERMINAL REPLACEMENT044Double Locking Type Connector (with terminal retainer or double locking device)045TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT046TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT047TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT048TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT049TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT050TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT051TERMINAL REPLACEMENT052TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT053SPECIAL EXAMPLE054Insulation Displacement Connector055Insulation Displacement Connector (0.64 Type)056TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT057HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS
Low Fit and Lever Type Connector058TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS059TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS060TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS061The connector with secondary locking device062Connector fixed by bolts063TERMINAL AND CONNECTOR REPAIR–HOW TO INSTALL AND REMOVE SPECIAL CONNECTORS064TABLE OF HOUSING CROSS SECTION065TABLE OF HOUSING CROSS SECTION066TABLE OF HOUSING CROSS SECTION067TABLE OF HOUSING CROSS SECTION068TABLE OF HOUSING CROSS SECTION069TABLE OF HOUSING CROSS SECTION070TABLE OF HOUSING CROSS SECTION071TABLE OF HOUSING CROSS SECTION072TABLE OF HOUSING CROSS SECTION073TABLE OF HOUSING CROSS SECTION074TABLE OF HOUSING CROSS SECTION075TABLE OF HOUSING CROSS SECTION076<FEMALE> 1P Waterproof Type077<FEMALE> 1P Waterproof Type078<FEMALE> 2P Waterproof Type079<FEMALE> 2P Waterproof Type080<FEMALE> 2P Waterproof Type081<FEMALE> 2P Waterproof Type082<FEMALE> 2P Waterproof Type083<FEMALE> 3P Waterproof Type084<FEMALE> 3P Waterproof Type085<FEMALE> 3P Waterproof Type086<FEMALE> 4P Waterproof Type087<FEMALE> 4P Waterproof Type088<FEMALE> 4P Waterproof Type089<FEMALE> 5P Waterproof Type090<FEMALE> 6P Waterproof Type091<FEMALE> 7P, 8P Waterproof Type092<FEMALE> 9P Waterproof Type093<FEMALE> 10P Waterproof Type094<FEMALE> 11P Waterproof Type095<FEMALE> 12P Waterproof Type096<FEMALE> 13P, 15P Waterproof Type097<FEMALE> 16P, 17P, 23P Waterproof Type098<FEMALE> 24P, 25P Waterproof Type099<FEMALE> 34P, 40P Waterproof Type100<FEMALE> 80P Waterproof Type101<FEMALE> 1P Non–waterproof Type102<FEMALE> 1P Non–waterproof Type103<FEMALE> 2P Non–waterproof Type104<FEMALE> 2P Non–waterproof Type105<FEMALE> 2P Non–waterproof Type106<FEMALE> 2P Non–waterproof Type107<FEMALE> 2P Non–waterproof Type108<FEMALE> 3P Non–waterproof Type109<FEMALE> 3P Non–waterproof Type110<FEMALE> 3P Non–waterproof Type111<FEMALE> 4P Non–waterproof Type112<FEMALE> 4P Non–waterproof Type113<FEMALE> 4P Non–waterproof Type114<FEMALE> 5P Non–waterproof Type115<FEMALE> 5P Non–waterproof Type116<FEMALE> 6P Non–waterproof Type117<FEMALE> 6P Non–waterproof Type118<FEMALE> 6P Non–waterproof Type119<FEMALE> 7P Non–waterproof Type120<FEMALE> 8P Non–waterproof Type121<FEMALE> 8P Non–waterproof Type122<FEMALE> 8P Non–waterproof Type123<FEMALE> 9P Non–waterproof Type124<FEMALE> 10P Non–waterproof Type125<FEMALE> 10P Non–waterproof Type126<FEMALE> 10P Non–waterproof Type127<FEMALE> 10P Non–waterproof Type128<FEMALE> 11P Non–waterproof Type129<FEMALE> 11P Non–waterproof Type130<FEMALE> 12P Non–waterproof Type131<FEMALE> 12P Non–waterproof Type132<FEMALE> 12P Non–waterproof Type133<FEMALE> 12P Non–waterproof Type134<FEMALE> 12P Non–waterproof Type135<FEMALE> 13P Non–waterproof Type136<FEMALE> 13P Non–waterproof Type137<FEMALE> 14P Non–waterproof Type138<FEMALE> 14P Non–waterproof Type139<FEMALE> 14P Non–waterproof Type140<FEMALE> 14P Non–waterproof Type141<FEMALE> 14P Non–waterproof Type142<FEMALE> 15P Non–waterproof Type143<FEMALE> 15P Non–waterproof Type144<FEMALE> 16P Non–waterproof Type145<FEMALE> 16P Non–waterproof Type146<FEMALE> 16P Non–waterproof Type147<FEMALE> 16P Non–waterproof Type148<FEMALE> 16P Non–waterproof Type149<FEMALE> 16P Non–waterproof Type150<FEMALE> 16P Non–waterproof Type151<FEMALE> 16P Non–waterproof Type152<FEMALE> 17P Non–waterproof Type153<FEMALE> 17P Non–waterproof Type154<FEMALE> 18P Non–waterproof Type155<FEMALE> 18P Non–waterproof Type156<FEMALE> 18P Non–waterproof Type157<FEMALE> 19P Non–waterproof Type158<FEMALE> 19P Non–waterproof Type159<FEMALE> 20P Non–waterproof Type160<FEMALE> 20P Non–waterproof Type161<FEMALE> 20P Non–waterproof Type162<FEMALE> 20P Non–waterproof Type163<FEMALE> 21P Non–waterproof Type164<FEMALE> 21P Non–waterproof Type165<FEMALE> 22P Non–waterproof Type166<FEMALE> 22P Non–waterproof Type167<FEMALE> 22P Non–waterproof Type168<FEMALE> 23P Non–waterproof Type169<FEMALE> 24P Non–waterproof Type170<FEMALE> 24P Non–waterproof Type171<FEMALE> 24P Non–waterproof Type172<FEMALE> 25P Non–waterproof Type173<FEMALE> 25P Non–waterproof Type174<FEMALE> 26P Non–waterproof Type175<FEMALE> 26P Non–waterproof Type176<FEMALE> 26P Non–waterproof Type177<FEMALE> 26P Non–waterproof Type178<FEMALE> 27P Non–waterproof Type179<FEMALE> 28P Non–waterproof Type180<FEMALE> 30P Non–waterproof Type181<FEMALE> 31P Non–waterproof Type182<FEMALE> 32P Non–waterproof Type183<FEMALE> 32P Non–waterproof Type184<FEMALE> 34P Non–waterproof Type185<FEMALE> 35P, 36P Non–waterproof Type186<FEMALE> 38P Non–waterproof Type187<FEMALE> 40P Non–waterproof Type188<FEMALE> 40P Non–waterproof Type189<FEMALE> 42P, 43P, 46P Non–waterproof Type190<FEMALE> 49P, 55P, 83P Non–waterproof Type191<FEMALE> 88P Non–waterproof Type192<FEMALE> 10P Non–waterproof Type193<FEMALE> 10P Non–waterproof Type194<FEMALE> 10P Non–waterproof Type195<FEMALE> 10P Non–waterproof Type196<FEMALE> 11P Non–waterproof Type197<FEMALE> 11P Non–waterproof Type198<FEMALE> 12P Non–waterproof Type199<FEMALE> 12P Non–waterproof Type200<FEMALE> 12P Non–waterproof Type201<FEMALE> 12P Non–waterproof Type202<FEMALE> 12P Non–waterproof Type203<FEMALE> 13P Non–waterproof Type204<FEMALE> 13P Non–waterproof Type205<FEMALE> 14P Non–waterproof Type206<FEMALE> 14P Non–waterproof Type207<FEMALE> 14P Non–waterproof Type208<FEMALE> 14P Non–waterproof Type209<FEMALE> 14P Non–waterproof Type210<FEMALE> 15P Non–waterproof Type211<FEMALE> 15P Non–waterproof Type212<FEMALE> 16P Non–waterproof Type213<FEMALE> 16P Non–waterproof Type214<FEMALE> 16P Non–waterproof Type215<FEMALE> 16P Non–waterproof Type216<FEMALE> 16P Non–waterproof Type217<FEMALE> 16P Non–waterproof Type218<FEMALE> 16P Non–waterproof Type219<FEMALE> 16P Non–waterproof Type220<FEMALE> 17P Non–waterproof Type221<FEMALE> 17P Non–waterproof Type222<FEMALE> 18P Non–waterproof Type223<FEMALE> 18P Non–waterproof Type224<FEMALE> 18P Non–waterproof Type225<FEMALE> 19P Non–waterproof Type226<FEMALE> 19P Non–waterproof Type227<FEMALE> 20P Non–waterproof Type228<FEMALE> 20P Non–waterproof Type229<FEMALE> 20P Non–waterproof Type230<FEMALE> 20P Non–waterproof Type231<FEMALE> 21P Non–waterproof Type232<FEMALE> 21P Non–waterproof Type233<FEMALE> 22P Non–waterproof Type234<FEMALE> 22P Non–waterproof Type235<FEMALE> 22P Non–waterproof Type236<FEMALE> 23P Non–waterproof Type237<FEMALE> 24P Non–waterproof Type238<FEMALE> 24P Non–waterproof Type239<FEMALE> 24P Non–waterproof Type240<FEMALE> 25P Non–waterproof Type241<FEMALE> 25P Non–waterproof Type242<FEMALE> 26P Non–waterproof Type243<FEMALE> 26P Non–waterproof Type244<FEMALE> 26P Non–waterproof Type245<FEMALE> 26P Non–waterproof Type246<FEMALE> 27P Non–waterproof Type247<FEMALE> 28P Non–waterproof Type248<FEMALE> 30P Non–waterproof Type249<FEMALE> 31P Non–waterproof Type250<FEMALE> 32P Non–waterproof Type251<FEMALE> 32P Non–waterproof Type252<FEMALE> 34P Non–waterproof Type253<FEMALE> 35P, 36P Non–waterproof Type254<FEMALE> 38P Non–waterproof Type255<FEMALE> 40P Non–waterproof Type256<FEMALE> 40P Non–waterproof Type257<FEMALE> 42P, 43P, 46P Non–waterproof Type258<FEMALE> 49P, 55P, 83P Non–waterproof Type259<FEMALE> 88P Non–waterproof Type260<MALE> 1P Waterproof Type261<MALE> 2P Waterproof Type262<MALE> 2P Waterproof Type263<MALE> 2P Waterproof Type264<MALE> 2P Waterproof Type265<MALE> 3P Waterproof Type266<MALE> 3P Waterproof Type267<MALE> 4P Waterproof Type268<MALE> 4P Waterproof Type269<MALE> 5P Waterproof Type270<MALE> 6P, 7P Waterproof Type271<MALE> 8P, 9P Waterproof Type272<MALE> 11P, 12P, 13P, 15P Waterproof Type273<MALE> 16P, 17P Waterproof Type274<MALE> 120P Waterproof Type275<MALE> 1P Non–waterproof Type276<MALE> 2P Non–waterproof Type277<MALE> 2P Non–waterproof Type278<MALE> 2P Non–waterproof Type279<MALE> 3P Non–waterproof Type280<MALE> 3P Non–waterproof Type281<MALE> 4P Non–waterproof Type282<MALE> 4P Non–waterproof Type283<MALE> 5P Non–waterproof Type284<MALE> 6P Non–waterproof Type285<MALE> 6P Non–waterproof Type286<MALE> 7P Non–waterproof Type287<MALE> 8P Non–waterproof Type288<MALE> 8P Non–waterproof Type289<MALE> 8P Non–waterproof Type290<MALE> 9P Non–waterproof Type291<MALE> 10P Non–waterproof Type292<MALE> 10P Non-waterproof Type293<MALE> 10P Non-waterproof Type294<MALE> 11P Non–waterproof Type295<MALE> 12P Non–waterproof Type296<MALE> 12P Non–waterproof Type297<MALE> 13P Non-waterproof Type298<MALE> 14P Non–waterproof Type299<MALE> 14P Non–waterproof Type300<MALE> 14P Non–waterproof Type301<MALE> 14P Non-waterproof Type302<MALE> 15P Non–waterproof Type303<MALE> 15P Non–waterproof Type304<MALE> 16P Non–waterproof Type305<MALE> 16P Non-waterproof Type306<MALE> 16P Non–waterproof Type307<MALE> 16P Non–waterproof Type308<MALE> 17P Non–waterproof Type309<MALE> 17P Non–waterproof Type310<MALE> 18P Non–waterproof Type311<MALE> 18P Non–waterproof Type312<MALE> 18P Non–waterproof Type313<MALE> 19P Non–waterproof Type314<MALE> 19P Non–waterproof Type315List of equivalent for the gold and tin–plated repair wire316HOUSING PART NUMBER LIST317HOUSING PART NUMBER LIST318HOUSING PART NUMBER LIST319HOUSING PART NUMBER LIST320HOUSING PART NUMBER LIST321HOUSING PART NUMBER LIST322HOUSING PART NUMBER LIST323HOUSING PART NUMBER LIST324HOUSING PART NUMBER LIST325HOUSING PART NUMBER LIST326HOUSING PART NUMBER LIST327HOUSING PART NUMBER LIST328HOUSING PART NUMBER LIST329HOUSING PART NUMBER LIST330HOUSING PART NUMBER LIST331HOUSING PART NUMBER LIST332HOUSING PART NUMBER LIST333HOUSING PART NUMBER LIST334HOUSING PART NUMBER LIST335HOUSING PART NUMBER LIST336HOUSING PART NUMBER LIST337HOUSING PART NUMBER LIST338HOUSING PART NUMBER LIST339HOUSING PART NUMBER LIST340HOUSING PART NUMBER LIST341HOUSING PART NUMBER LIST342HOUSING PART NUMBER LIST343HOUSING PART NUMBER LIST344HOUSING PART NUMBER LIST345HOUSING PART NUMBER LIST346HOUSING PART NUMBER LIST347HOUSING PART NUMBER LIST348HOUSING PART NUMBER LIST349HOUSING PART NUMBER LIST350HOUSING PART NUMBER LIST351HOUSING PART NUMBER LIST352HOUSING PART NUMBER LIST353HOUSING PART NUMBER LIST354HOUSING PART NUMBER LIST355HOUSING PART NUMBER LIST356HOUSING PART NUMBER LIST357HOUSING PART NUMBER LIST358HOUSING PART NUMBER LIST359HOUSING PART NUMBER LIST360HOUSING PART NUMBER LIST361HOUSING PART NUMBER LIST362HOUSING PART NUMBER LIST363HOUSING PART NUMBER LIST364HOUSING PART NUMBER LIST365HOUSING PART NUMBER LIST366HOUSING PART NUMBER LIST367HOUSING PART NUMBER LIST368HOUSING PART NUMBER LIST369HOUSING PART NUMBER LIST370HOUSING PART NUMBER LIST371HOUSING PART NUMBER LIST372HOUSING PART NUMBER LIST373HOUSING PART NUMBER LIST374HOUSING PART NUMBER LIST375HOUSING PART NUMBER LIST376HOUSING PART NUMBER LIST377HOUSING PART NUMBER LIST378HOUSING PART NUMBER LIST379Repair Wire (Waterproof Type)380Repair Wire (Waterproof Type)381Repair Wire (Waterproof Type)382Repair Wire (Waterproof Type)383Repair Wire (Waterproof Type)384Repair Wire (Non–waterproof Type)385Repair Wire (Non–waterproof Type)386Repair Wire (Non–waterproof Type)387Repair Wire (Non–waterproof Type)388Repair Wire (Non–waterproof Type)389Repair Wire (Non–waterproof Type)390Repair Wire (Non–waterproof Type)391Repair Wire (Non–waterproof Type)392Repair Wire (Non–waterproof Type)393Repair Wire (Non–waterproof Type)394Repair Wire (Non–waterproof Type)395Repair Wire (Non–waterproof Type)396Repair Wire (Non–waterproof Type)397WIRE HARNESS REPAIR KIT WITH CASE (REFERENCE ONLY)398REPORTING OF WIRE HARNESS PROBLEM399WIRE HARNESS/CONNECTOR PROBLEM CHECK SHEET400WIRE HARNESS PROBLEM:401REPAIR:402Waterproof Type [1]403APPENDIX–PART NUMBER LIST404Waterproof Type [2]405APPENDIX–PART NUMBER LIST406Non–waterproof Type [1] (Cont'd)407APPENDIX–PART NUMBER LIST408APPENDIX–PART NUMBER LIST409Non–waterproof Type [3] (Cont'd)410Non–waterproof Type [4]411Terminal Packing412Terminal Packing413Hole Plug414Press Sleeve