CR
Collision Repair
113 pages— Pages
001FOREWORD002HOW TO USE THIS MANUAL003INTRODUCTION004SYMBOLS005Illustration of Weld Point Symbols006HANDLING PRECAUTIONS ON RELATED COMPONENTS007INTRODUCTION0082. BRAKE SYSTEM009Locations of ECUs (Cont'd)010GENERAL REPAIR INSTRUCTIONS011Proper and Efficient Work Procedures012PREPARATION FOR INSTALLATION013INSTALLATION014ANTI–RUST TREATMENT015VEHICLE LIFT AND SUPPORT LOCATIONS016ABBREVIATIONS USED IN THIS MANUAL017HANDLING PRECAUTIONS018PLASTIC BODY PARTS019LOCATION OF PLASTIC BODY PARTS020PLASTIC BODY PARTS021PLASTIC BODY PARTS022STANDARD BODY MARKS023HIGH–STRENGTH STEEL (HSS) PARTS024RUST–RESISTANT SHEET STEEL PARTS025RADIATOR UPPER SUPPORT (ASSY)026INSTALLATION027FRONT CROSSMEMBER (ASSY)028INSTALLATION029FRONT APRON TO COWL SIDE UPPER MEMBER (ASSY)030INSTALLATION031FRONT FENDER FRONT APRON (ASSY)032INSTALLATION033FRONT FENDER APRON (ASSY)034INSTALLATION035MEMO036FRONT SIDE MEMBER (CUT–P)037INSTALLATION038INSTALLATION (Cont'd)039MEMO040FRONT SIDE MEMBER (ASSY)041INSTALLATION042INSTALLATION (Cont'd)043COWL TOP SIDE PANEL (ASSY)044INSTALLATION045FRONT BODY PILLAR (CUT): Normal Roof046REMOVAL (Cont'd)047INSTALLATION048INSTALLATION (Cont'd)049FRONT BODY PILLAR (CUT): SPORT ROOF050REMOVAL (Cont'd)051INSTALLATION052INSTALLATION (Cont'd)053FRONT DOOR OUTER PANEL (ASSY)054INSTALLATION055ROCKER OUTER PANEL (CUT)056INSTALLATION057QUARTER PANEL (CUT)058REMOVAL (Cont'd)059INSTALLATION060INSTALLATION (Cont'd)061QUARTER PANEL (CUT–P)062INSTALLATION063QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Normal Roof Right Side064INSTALLATION065QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Normal Roof Left Side066INSTALLATION067QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Sport Roof Right Side068INSTALLATION069QUARTER WHEEL HOUSING OUTER PANEL (ASSY): Sport Roof Left Side070INSTALLATION071BODY LOWER BACK PANEL (ASSY)072INSTALLATION073QUARTER INNER PANEL (CUT–P): Right Side074INSTALLATION075QUARTER INNER PANEL (CUT–P): Left Side076INSTALLATION077REAR FLOOR PAN (ASSY)078INSTALLATION079REAR FLOOR PAN TO QUARTER PANEL EXTENSION (ASSY)080INSTALLATION081REAR FLOOR SIDE REAR MEMBER (ASSY)082INSTALLATION083REAR FLOOR NO. 2 CROSSMEMBER (ASSY)084INSTALLATION085ROOF PANEL (ASSY): Normal Roof086INSTALLATION087ROOF PANEL (ASSY): Sport Roof088INSTALLATION089FIT STANDARDS090GENERAL INFORMATION091ANTI–RUST TREATMENT AFTER PAINTING PROCESS092BODY PANEL SEALING AREAS093ANTI–RUST TREATMENT094ANTI–RUST TREATMENT095ANTI–RUST TREATMENT096BODY PANEL UNDERCOATING AREAS097BODY PANEL ANTI–RUST AGENT (WAX) APPLICATION AREAS098BODY PANEL ANTI–CHIPPING PAINT APPLICATION AREAS099SILENCER SHEET INSTALLATION AREAS100FOAMED MATERIAL APPLICATION AREAS101SPORT ROOF102GENERAL INFORMATION103BODY DIMENSION DRAWINGS
ENGINE COMPARTMENT104BODY OPENING AREAS
(Side View: Normal Roof)105BODY OPENING AREAS
(Side View: Sport Roof)106BODY OPENING AREAS
(Rear View: Normal Roof)107BODY OPENING AREAS
(Rear View: Sport Roof)108UNDER BODY109UNDER BODY (Cont'd)110FRONT SUSPENSION CROSSMEMBER111FRONT SUSPENSION CROSSMEMBER (Cont'd)112REAR SUSPENSION CROSSMEMBER113REAR SUSPENSION CROSSMEMBER (Cont'd)