EMS
Engine Mechanical 1997 Supplement
126 pages— Pages
001TIMING BELT COMPONENTS002CYLINDER HEAD COMPONENTS003ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD004ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD005ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD006DISASSEMBLY007INSPECTION008CYLINDER HEAD009INSPECT VALVE STEMS AND GUIDE BUSHINGS010INSPECT AND CLEAN VALVE SEATS011INSPECT VALVE SPRINGS012ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD013INSPECT CAMSHAFT THRUST CLEARANCE014ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD015REPLACEMENT016ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD017REASSEMBLY018ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD019INSTALLATION020INSTALL CAMSHAFTS021ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD022ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD023ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD024ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD025INSTALL EXHAUST MANIFOLD026ENGINE UNIT COMPONENTS027ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT028ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT029ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT030REMOVAL031ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT032ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT033ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT034ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT035ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT036ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT037INSTALLATION038ENGINE UNIT039ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT040ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT041ENGINE MECHANICAL (2JZ-GTE) - ENGINE UNIT042CYLINDER BLOCK COMPONENTS043DISASSEMBLY044REMOVE CONNECTING ROD CAPS AND CHECK OIL CLEARANCE045ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK046REMOVE PISTON AND CONNECTING ROD ASSEMBLIES047ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK048ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK049Reference:
Cylinder block main journal bore diameter (A):050ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK051INSPECTION052CYLINDER BLOCK053ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK054ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK055INSPECT CONNECTING ROD BOLTS056IF NECESSARY, GRIND AND HONE MAIN JOURNALS AND/OR CRANK PINS057REPLACEMENT058ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK059ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK060REASSEMBLY061CYLINDER BLOCK062ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK063ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK064ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK065ENGINE MECHANICAL (2JZ-GTE) - CYLINDER BLOCK066INSTALL FLYWHEEL / INSTALL DRIVE PLATE067EXHAUST SYSTEM COMPONENTS068EQUIPMENT069CO/HC INSPECTION070ENGINE MECHANICAL (2JZ-GTE) - CO/HC071COMPRESSION INSPECTION072IDLE SPEED073IGNITION TIMING INSPECTION074ENGINE MECHANICAL (2JZ-GTE) - IGNITION TIMING075INSPECTION076ENGINE MECHANICAL (2JZ-GTE) - TIMING BELT077VALVE CLEARANCE INSPECTION078VALVE CLEARANCE079ADJUST VALVE CLEARANCE080VALVE CLEARANCE081ENGINE MECHANICAL (2JZ-GTE) - VALVE CLEARANCE082Adjusting Shim Selection Chart (Intake)083Adjusting Shim Selection Chart (Exhaust)084INSTALLATION085TIMING BELT086TIMING BELT087ENGINE MECHANICAL (2JZ-GTE) - TIMING BELT088OIL AND FILTER INSPECTION089LUBRICATION - OIL AND FILTER090LUBRICATION - OIL AND FILTER091REPLACEMENT092REFILL WITH ENGINE OIL093OIL PUMP COMPONENTS0942JZ-GTE095LUBRICATION - OIL PUMP096REMOVAL097LUBRICATION - OIL PUMP098LUBRICATION - OIL PUMP099DISASSEMBLY100INSPECTION101INSPECT ROTOR SIDE CLEARANCE102INSTALLATION103LUBRICATION - OIL PUMP104LUBRICATION - OIL PUMP105OIL COOLER (2JZ-GTE) COMPONENTS106REMOVAL107INSPECTION108INSTALLATION109OIL NOZZLE (2JZ-GTE) COMPONENTS110REMOVAL111INSPECTION112INSTALLATION113RECOMMENDED TOOLS114REMOVAL115ENGINE MECHANICAL (2JZ-GTE) - TIMING BELT116ENGINE MECHANICAL (2JZ-GTE) - TIMING BELT117REMOVE TIMING BELT118REMOVAL119ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD120CYLINDER HEAD121REMOVE CAMSHAFTS122ENGINE MECHANICAL (2JZ-GTE) - CYLINDER HEAD123SSM (Special Service Materials)124ENGINE MECHANICAL (2JZ-GTE)125PREPARATION - ENGINE MECHANICAL (2JZ-GTE)126PREPARATION - ENGINE MECHANICAL (2JZ-GTE)