ATR
ATM Unit Repair
275 pages— Pages
001HOW TO USE THIS MANUAL002HOW TO USE THIS MANUAL003CAUTIONS, NOTICES, HINTS:004GENERAL REPAIR INSTRUCTIONS005INTRODUCTION - GENERAL REPAIR INSTRUCTIONS006ABBREVIATIONS USED IN THIS MANUAL007GLOSSARY OF SAE AND TOYOTA TERMS008INTRODUCTION - GLOSSARY OF SAE AND TOYOTA TERMS009INTRODUCTION - GLOSSARY OF SAE AND TOYOTA TERMS010PREPARATION
SST (SPECIAL SERVICE TOOLS)011RECOMMENDED TOOLS012EQUIPMENT013PREPARATION
SST (SPECIAL SERVICE TOOLS)014RECOMMENDED TOOLS015STANDARD BOLT TORQUE SPECIFICATIONS016SPECIFIED TORQUE FOR STANDARD BOLTS017SERVICE SPECIFICATIONS
SERVICE DATA018Direct Clutch019First and Reverse Brake020Valve Body key021TORQUE SPECIFICATIONS022SERVICE SPECIFICATIONS
SERVICE DATE023Direct Clutch024First and Reverse Brake025Valve Body Key026Accumulator Spring027TORQUE SPECIFICATION028SERVICE SPECIFICATIONS SERVICE DATE029Forward Clutch030Valve Body Spring031Transfer Direct Clutch032Transfer Case And Front Support033TORQUE SPECIFICATION034SERVICE SPECIFICATIONS
SERVICE DATE035Forward Clutch036Valve Body Spring037TORQUE SPECIFICATION038DESCRIPTION
GENERAL DESCRIPTION039Transmission Specifications040OPERATION041COMPONENTS FUNCTION042A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - OPERATION043A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - OPERATION044HYDRAULIC CONTROL SYSTEM045ELECTRONIC CONTROL SYSTEM046COMPONENT PARTS REMOVAL COMPONENTS047A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL048TRANSMISSION DISASSEMBLY049A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL050COMPONENT PARTS REMOVAL051COMPONENT PARTS REMOVAL052A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL053REMOVE PARKING LOCK ROD AND PAWL054REMOVE MANUAL VALVE LEVER SHAFT055A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL056A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL057A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL058A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL059A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL060A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL061A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL062REMOVE SECOND BRAKE PISTON SLEEVE063REMOVE BRAKE DRUM GASKET064COMPONENT PARTS GENERAL NOTES065OIL PUMP COMPONENTS066A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - OIL PUMP067OIL PUMP BUSHING CHECK068A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - OIL PUMP069SECOND COAST BRAKE COMPONENTS070SECOND COAST BRAKE BAND INSPECTION071INSTALL SECOND COAST BRAKE PISTON OIL SEAL RING072OVERDRIVE DIRECT CLUTCH COMPONENTS073OVERDRIVE DIRECT CLUTCH074OVERDRIVE DIRECT CLUTCH075OVERDRIVE PLANETARY GEAR AND OVERDRIVE DIRECT CLUTCH INSPECTION076OVERDRIVE PLANETARY GEAR, OVERDRIVE DIRECT CLUTCH AND OVERDRIVE ONE-WAY CLUTCH ASSEMBLY077OVERDRIVE DIRECT CLUTCH078OVERDRIVE DIRECT CLUTCH079OVERDRIVE DIRECT CLUTCH080OVERDRIVE BRAKE COMPONENTS081OVERDRIVE BRAKE082OVERDRIVE BRAKE INSPECTION083OVERDRIVE BRAKE084DIRECT CLUTCH COMPONENTS085DIRECT CLUTCH086DIRECT CLUTCH INSPECTION087DIRECT CLUTCH ASSEMBLY088CHECK PISTON STROKE OF DIRECT CLUTCH089FORWARD CLUTCH COMPONENTS090FORWARD CLUTCH091FORWARD CLUTCH INSPECTION092FORWARD CLUTCH ASSEMBLY093INSTALL PLATES, DISCS AND FLANGE094FRONT PLANETARY GEAR COMPONENTS095FRONT PLANETARY GEAR INSPECTION096PLANETARY SUN GEAR AND NO.1 ONE-WAY CLUTCH ASSEMBLY097FRONT PLANETARY GEAR098SECOND BRAKE COMPONENTS099SECOND BRAKE INSPECTION100SECOND BRAKE ASSEMBLY101REAR PLANETARY GEAR COMPONENTS102REAR PLANETARY GEAR103REAR PLANETARY GEAR INSPECTION104A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - REAR PLANETARY GEAR105REAR PLANETARY GEAR106FIRST AND REVERSE BRAKE COMPONENTS107FIRST AND REVERSE BRAKE INSPECTION108FIRST AND REVERSE BRAKE ASSEMBLY109CHECK PISTON STROKE OF FIRST AND REVERSE BRAKE110TRANSMISSION CASE TRANSMISSION CASE INSPECTION111EXTENSION HOUSING112INSTALL OIL SEAL TO EXTENSION HOUSING113VALVE BODY COMPONENTS114A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - VALVE BODY115UPPER VALVE BODY COMPONENTS116VALVE BODY SPRING SPECIFICATIONS117RETAINERS AND CHECK BALLS LOCATION118CHECK BALLS119LOWER VALVE BODY COMPONENTS120VALVE BODY SPRINGS SPECIFICATIONS121RETAINERS LOCATION122VALVE BODY ASSEMBLY123A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - LOWER VALVE BODY124COMPONENT PARTS INSTALLATION125BEARINGS AND RACES INSTALLATION POSITION AND DIRECTION126BASIC SUBASSSEMBLY REASSEMBLY127A340E (2JZ-GTE) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION128CHECK PACK CLEARANCE OF FIRST AND REVERSE BRAKE129COMPONENT PARTS INSTALLATION130INSTALL SECOND COAST BRAKE BAND131INSTALL DIRECT CLUTCH TO FORWARD CLUTCH132INSTALL ASSEMBLED DIRECT CLUTCH, FORWARD CLUTCH AND FRONT PLANETARY RING GEAR INTO CASE133INSTALL SECOND COAST BRAKE COVER, PISTON ASSEMBLY AND SPRING134INSTALL OVERDRIVE SUPPORT ASSEMBLY135AT-98136INSTALL OVERDRIVE PLANETARY GEAR UNIT WITH OVERDRIVE DIRECT CLUTCH AND ONE-WAY CLUTCH137INSTALL OIL PUMP INTO CASE138COMPONENT PARTS INSTALLATION139INSTALL PARKING LOCK PAWL AND ROD140INSTALL ACCUMULATOR SPRINGS AND PISTONS141INSTALL VALVE BODY142COMPONENT PARTS INSTALLATION143INSTALL EXTENSION HOUSING144COMPONENT PARTS INSTALLATION145COMPONENT PARTS INSTALLATION146INSTALL CONTROL SHAFT LEVER147DESCRIPTION
GENERAL DESCRIPTION148GENERAL SPECIFICATIONS TRUCK, 4 RUNNER, T100:149PREVIA:150OPERATION151FUNCTION OF COMPONENTS152A340E(Others) AUTOMATIC TRANSMISSION - OPERATION153A340E(Others) AUTOMATIC TRANSMISSION - OPERATION154HYDRAULIC CONTROL SYSTEM155ELECTRONIC CONTROL SYSTEM156COMPONENT PARTS REMOVAL
COMPONENTS
(TRUCK, 4 RUNNER)157A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL158A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL159COMPONENTS
(T100)160A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL161A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL162COMPONENTS
(SUPRA)163A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL164A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL165COMPONENTS
(PREVIA)166A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL167A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL168TRANSMISSION DISASSEMBLY169A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL170COMPONENT PARTS REMOVAL171COMPONENT PARTS REMOVAL172A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL173A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL174REMOVE PARKING LOCK ROD AND PAWL175A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL176A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL177REMOVE FLANGES, PLATES AND DISCS OF OVER-DRIVE BRAKE178A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL179REMOVE DIRECT CLUTCH WITH FORWARD CLUTCH180REMOVE FRONT PLANETARY GEAR UNIT181A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL182A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL183A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS REMOVAL184COMPONENT PARTS185OIL PUMP COMPONENTS186OIL PUMP INSPECTION187A340E(Others) AUTOMATIC TRANSMISSION - OIL PUMP188OIL PUMP ASSEMBLY189A340E(Others) AUTOMATIC TRANSMISSION - OIL PUMP190OVERDRIVE DIRECT CLUTCH COMPONENTS191OVERDRIVE DIRECT CLUTCH192A340E(Others) AUTOMATIC TRANSMISSION - OVERDRIVE DIRECT CLUTCH193A340E(Others) AUTOMATIC TRANSMISSION - OVERDRIVE DIRECT CLUTCH194OVERDRIVE PLANETARY GEAR AND OVERDRIVE DIRECT CLUTCH INSPECTION195OVERDRIVE PLANETARY GEAR, OVERDRIVE DIRECT CLUTCH AND OVERDRIVE ONE-WAY CLUTCH ASSEMBLY196OVERDRIVE DIRECT CLUTCH197OVERDRIVE DIRECT CLUTCH198OVERDRIVE DIRECT CLUTCH199OVERDRIVE BRAKE COMPONENTS200OVERDRIVE BRAKE201OVERDRIVE BRAKE INSPECTION202A340E(Others) AUTOMATIC TRANSMISSION - OVERDRIVE BRAKE203DIRECT CLUTCH COMPONENTS204DIRECT CLUTCH205DIRECT CLUTCH INSPECTION206INSTALL PISTON RETURN SPRING207CHECK PISTON STROKE OF DIRECT CLUTCH208A340E(Others) AUTOMATIC TRANSMISSION - DIRECT CLUTCH209FORWARD CLUTCH COMPONENTS210FORWARD CLUTCH211FORWARD CLUTCH INSPECTION212FORWARD CLUTCH ASSEMBLY213A340E(Others) AUTOMATIC TRANSMISSION - FORWARD CLUTCH214CHECK PACK CLEARANCE OF FORWARD CLUTCH215SECOND COAST BRAKE COMPONENTS216SECOND COAST BRAKE BAND INSPECTION217INSTALL SECOND COAST BRAKE PISTON OIL SEAL RING218FRONT PLANETARY GEAR COMPONENTS219PLANETARY SUN GEAR COMPONENTS220A340E(Others) AUTOMATIC TRANSMISSION - PLANETARY SUN GEAR221PLANETARY SUN GEAR INSPECTION222A340E(Others) AUTOMATIC TRANSMISSION - PLANETARY SUN GEAR223SECOND BRAKE COMPONENTS224SECOND BRAKE INSPECTION225SECOND BRAKE ASSEMBLY226FIRST AND REVERSE BRAKE COMPONENTS227FIRST AND REVERSE BRAKE INSPECTION228FIRST AND REVERSE BRAKE PISTON ASSEMBLY229CHECK PISTON STROKE OF FIRST AND REVERSE BRAKE230REAR PLANETARY GEAR COMPONENTS231REAR PLANETARY GEAR232REAR PLANETARY GEAR INSPECTION233REAR PLANETARY GEAR, NO.2 ONE-WAY CLUTCH AND OUTPUT SHAFT ASSEMBLY234REAR PLANETARY GEAR235INSTALL OUTPUT SHAFT INTO REAR PLANETARY GEAR ASSEMBLY236VALVE BODY COMPONENTS237VALVE BODY ASSEMBLY238A340E(Others) AUTOMATIC TRANSMISSION - VALVE BODY239UPPER VALVE BODY COMPONENTS240VALVE BODY SPRING SPECIFICATIONS241RETAINERS, PIN, STOPPER, CHECK BALLS AND STRAINER LOCATION242CHECK BALL243STRAINER244LOWER VALVE BODY COMPONENTS245VALVE BODY SPRING SPECIFICATIONS246RETAINERS, CLIP, CHECK BALLS, STRAINERS, SPRINGS AND VALVES LOCATION247STRAINER, SPRING AND VALVE248TRANSMISSION CASE INSPECTION249EXTENSION HOUSING EXTENSION HOUSING INSPECTION250COMPONENT PARTS INSTALLATION251BEARINGS AND RACES INSTALLATION POSITION AND DIRECTION252TRANSMISSION INSTALLATION253A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION254CHECK PACK CLEARANCE OF FIRST AND REVERSE BRAKE255INSTALL SECOND BRAKE PISTON SLEEVE256A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION257A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION258A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION259INSTALL ASSEMBLED DIRECT CLUTCH, FORWARD CLUTCH AND FRONT PLANETARY RING GEAR INTO CASE260A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION261INSTALL OVERDRIVE SUPPORT ASSEMBLY262A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION263A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION264INSTALL OIL PUMP INTO CASE265A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION266INSTALL MANUAL VALVE LEVER, SHAFT AND OIL SEAL267INSTALL ACCUMULATOR SPRINGS AND PISTONS268Accumulator Spring TRUCK, 4 RUNNER, T100:269INSTALL CHECK BALL BODY AND SPRING270A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION271INSTALL OIL PAN272A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION273COMPONENT PARTS INSTALLATION274COMPONENT PARTS INSTALLATION275A340E(Others) AUTOMATIC TRANSMISSION - COMPONENT PARTS INSTALLATION