
CL–7
CLUTCH – CLUTCH MASTER CYLINDER
MASTER CYLINDER DISASSEMBLY
1. REMOVE RESERVOIR TANK
(a) Using a pin punch and hammer, drive out the slotted spring pin.
(b) Remove the reservoir tank and grommet.
2. REMOVE PUSH ROD
(a) Pull back the boot, and using snap ring pliers, remove the snap ring.
(b) Pull out the push rod.
3. REMOVE PISTON
MASTER CYLINDER ASSEMBLY
1. COAT PARTS WITH LITHIUM SOAP BASE GLYCOL GREASE, AS SHOWN
2. INSERT PISTON INTO CYLINDER
3. INSTALL PUSH ROD ASSEMBLY WITH NEW SNAP RING
CL0528
Z08053
4. INSTALL RESERVOIR TANK
(a) Install the reservoir tank and a new grommet.
(b) Using a pin punch and hammer, drive in the slotted spring pin.
Protrusion
1.5 – 3.5 mm
(0.059 – 0.138 in.)
004319
004189
004190