
MT1–27
W58 MANUAL TRANSMISSION – OUTPUT SHAFT
2. INSPECT EACH GEAR RADIAL CLEARANCE
Using a dial indicator, measure the radial clearance of each gear.
Standard clearance:
1st and 2nd gear
0.009–0.060 mm (0.0004–0.0024 in.)
3rd gear
0.015–0.066 mm (0.0006–0.0026 in.)
Maximum clearance:
1st and 2nd gear
0.150 mm (0.0059 in.)
3rd gear
0.200 mm (0.0079 in.)
If the clearance exceeds the maximum, replace the gear, shaft or needle roller bearing.
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3rd
2nd
1st
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3. REMOVE OUTPUT SHAFT CENTER BEARING AND 1ST GEAR ASSEMBLY
(a) Shift the No.1 hub sleeve onto the 2nd gear.
(b) Using a press, remove the center bearing, 1st gear, needle roller bearing, inner race and synchronizer ring.
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4. REMOVE LOCKING BALL
Using a magnetic finger, remove the locking ball.
JP0052
5. REMOVE NO. 1 HUB SLEEVE ASSEMBLY, 2ND GEAR AND NEEDLE ROLLER BEARING
Using a press, remove the parts from the shaft as an assembly.
6. REMOVE NO.1 HUB SLEEVE, SHIFTING KEYS AND SPRINGS FROM NO. 1 CLUTCH HUB
(a) Remove the No. 1 clutch hub from the No. 1 hub sleeve.
JP0053