
B–29
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
Small (Red)
Medium (Blue)
Large (Yellow)
(b) Use the table to determine proper sleeve size
Part Number Nominal size of wire
(Outside Diameter of
wire)
Small 82999–12010 0.3 or less
(1.0 – 0.2 mm)
Medium 82999–12020 0.5 – 1.25
(2.0 – 1.0 mm)
Large 82999–12030 2 or more
(5.0 – 3.0 mm)
NOTE: For details, refer to sleeve size table on item
4 of STEP 1
Good Example
Two Stripped Wires Sleeve (Blue)
Pressure–Contact
Section
Bad Example
Wire in Wire Bend
Short Position
5. Crimp the Replacement Terminal Lead to the
Harness Lead.
(a) Overlap the two stripped wire ends inside the sleeve
as illustrated on the left.
Special Tool
HINT: You might find it easier if you use a miniature
special tool as a guide as you insert wires into the sleeve.
Wire Harness Repair Manual (RM1022E)
39