
(b) Using a snap ring expander, remove the 2 bearing snap rings.
9. SEPARATE INTERMEDIATE PLATE FROM TRANSMISSION CASE
(a) Using a plastic hammer, carefully tap the transmission case.
(b) Pull the transmission case from the intermediate plate.
10. MOUNT INTERMEDIATE PLATE IN VISE
(a) Use the 2 long clutch housing bolts, plate washers and suitable nuts, as shown.
NOTICE: Increase or decrease plate washers so that the bolt tip does not stand proud of the nut.
(b) Mount the intermediate plate in a vise.
11. REMOVE OIL SEPARATOR
Remove the 2 bolts and oil separator.
Torque: 18 N·m (185 kgf·cm, 13 ft·lbf)
12. REMOVE FRONT MAGNET
13. REMOVE LOCKING BALL AND SPRING
(a) Using a hexagon wrench, remove the 4 straight screw plugs.
Torque: 25 N·m (250 kgf·cm, 18 ft·lbf)
INSTALLATION HINT: Apply sealant to the plug threads.
Sealant:
Part No.08833–00080, THREE BOND 1344, LOC–TITE 242 or equivalent
Short
Middle
Long
(b) Using a magnetic finger, remove the 3 springs and balls.
14. REMOVE SHIFT FORKS, SHIFT FORK SHAFTS AND REVERSE IDLER GEAR
(a) Remove the No. 1 shift fork set bolt.
Torque: 20 N·m (200 kgf·cm, 14 ft·lbf)