
B–7
TERMINAL AND CONNECTOR REPAIR–TERMINAL REPLACEMENT
* | 0.3 | 0.5 | 0.85 | 1.25 | 2 | 3 | 5
0.3 | S | M | M | M | M | L | L
0.5 | M | M | M | M | M | L | L
0.85 | M | M | M | M | L | L | L
1.25 | M | M | M | M | L | L | L
2 | M | M | L | L | L | L | —
3 | L | L | L | L | L | L | —
5 | L | L | L | L | — | — | —
* Nominal size of the wire
(b) When size is based on the nominal size of the wire.
Sleeve size
S : Small (Red)
M : Medium (Blue)
L : Large (Yellow)
Nominal Size of Wire
Wire Lead Diameter
Twist Evenly
Calipers
HINT: To calculate the "Nominal Size" of the wire.
Nominal size =
3.14 x (Diameter of stripped wire harness)²
4
Wire Outside Diameter
Nominal Size
Insulation
Stripped Wire Harness Section
HINT: Outside Diameter and Nominal Size
B
Wire Harness Repair Manual (RM1022E)
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